Handyman Dan's TSI Project

[Handyman Dan]

I rebuilt the wiper motor and cleaned the wipre linkage and transmissions so they work freely like new now.


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[Handyman Dan]

This is the CAS sensor that I made for the engine.



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[Handyman Dan]

Here is the oil cooler that I will be using.
Attachment 4829
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[Handyman Dan]

This is a Griffin custom made radiator for the car. It has two 1.5 inch flues which makes it 3 inches thick.
Attachment 4830
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[Handyman Dan]

I have got my Garrett turbo back from Mike turbo today. I feel good!
Here are some pictures of it along with the orignal turbo.
Here is some spec.

compressor wheel Dia.
exducer is 76 mm
inducer is 57.7 mm
trim is 52
A/R is .50

turbine wheel Dia.
exducer is 64.3
inducer is 73.3
trim is 68
A/R is .63

this turbo will be good for 320 to 525 HP
this is simlar to a Garrett GT3776 turbo

[Handyman Dan]

Here is my CRYO2 intercooler the measurements of the core is 24" wide x 10" tall x 3.5" thick with 3" inlet and outlet. It dose also have a spray bar mounted on it. Is weighs 18 LBs.
This intercooler is good for 800 HP

[Handyman Dan]

The pictures will tell all.

[Handyman Dan]

I installed new u-joints in the drive shaft.



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[Handyman Dan]

I have the Walbo fuel pump and filter mounted to a plate just behind the rearend, and also mounted the fuel pressure regulator.



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[Handyman Dan]

I have checked the coupling in the tube on the rearend housing. It looks good, no wear. I cleaned and relubed it.

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